29
2022
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07
Huiyuan Precision Hardware shares five areas of automation for metal stamping dies
Author:
The development of the times is accelerating. How to add more active production methods to the manufacturing industry. For example, metal stamping and metal molds are relatively common processing methods in hardware processing.
The development of the times is accelerating. How to add more active production methods to the manufacturing industry. For example, metal stamping and metal molds are relatively common processing methods in hardware processing. So how can we coordinate to alleviate labor shortages and improve production convenience? Today Hui Yuan Precision Hardware will share five automation areas for metal stamping dies. These areas involve waste, fluid management and monitoring.
1. Mobile scrap metal
1. Conveyor: The daily function of the conveyor is to quickly and actively produce stamping waste and sundries. When scrap metal and waste cutting fluid are actively removed from core operations, forklift handling is no longer required and cycle times are optimized. Hydraulic dumpers and active feeding systems eliminate some laborious manual processes in metal scrap handling.
Automatic Dump Truck: Hydraulic system facilitates low-level metal scrap handling. Both systems are capable of efficient single-person trolley unloading if guided by hand-held controls. They receive chip carts or drums from die machining operations, then lift and flip them onto receiving hoppers. Mechanical options are equipped with advanced transmission functions;
Loading Systems: These systems actively transport scrap metal into distribution containers for transport to metal recycling stations. The successive back and forth operation of the reciprocating conveyor distributes the waste material evenly in the container. When the container is full, the level sensor will alert the operator.
Loading and unloading automation can even use machine-to-machine communication to signal scrap dealers that containers are ready for pickup. Overall scales can track overall scrap output and help ensure containers are full, but also within road weight limits. These systems greatly reduce the oversight required for efficient loading.
Automatically transporting scrap metal from one production point to another reduces worker intervention to a greater extent. Also, because these systems eliminate the hazards associated with manually moving scrap metal, workplace safety is improved.
This can help attract and retain high-quality employees, while allocating resources for production-focused missions in other operational areas. Lathe parts processing
2. Correction of metal scrap
Metal scrap processing equipment automates the task of reducing turning and clumps of metal shavings into movable shovel chips. Equipment with vertical feeds can be supplied with successive positive feed operations to reduce large amounts of scrap. Equipment with horizontal feed accommodates a small number of narrow turns.
These systems help keep workshops free of hazardous materials and prepare scrap metal for more efficient line processing.
3. Monitoring machines
An automated machine monitoring system that continuously monitors device performance and captures data to support predictive protection. Ultimately, the number of downtimes can be minimized, maintenance costs can be reduced by reducing labor costs, productivity can be improved, and workplace safety can be improved throughout the operation.
Because IIoT communication devices collect device data and send it to the cloud, they make device data accessible to any person or device, anywhere. This helps new operators see what has caused machine failures in the past and makes machine uptime more predictable. IIoT can even email suppliers to proactively order replacement parts.
4. Separate cutting fluid
Operation after die cutting, wringer and centrifuge can separate cutting fluid from metal chips. Especially when thrusting them into metal chip treatment systems, wringers and centrifuges help to automatically remove and recycle cutting fluids, which in turn help to speed up waste stream management. Wringers and centrifuges with automatic cleaning programs and automatic lubrication systems with automatic lubrication bearings help support continuous operation while reducing operator-led procedures.
Huiyuan Precision Hardware is a factory that provides precision hardware processing. It mainly produces precision hardware parts, non-standard metal stamping parts, and micro hole processing. It has a variety of processing technologies and supports the production and processing of precision parts of various diameters and materials. The materials include Including copper, iron, stainless steel, aluminum, etc.
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